Crumbler
- Independent rollers for precision
- Optional remote roller adjustment
- Easy cleaning and maintenance
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From grain to feed
Progress MonoRoll
The conventional two-roller pellet mill has always presented challenges for the feed industry – not least because pelleting accounts for around 65% of the entire energy used in compound feed production. Our innovative Progress Monoroll pellet mill (designed by PTN) offers a unique solution to this challenge – and more.
- Vibration-free, near-silent operation
- Excellent pellet quality at low die speeds
- 30% higher capacity with the same energy use
Maximum pelleting efficiency
As the name suggests, it operates using a single, larger roller which creates an optimum angle with the die. This in turn compresses more product through the pellet mill at a much lower RPM; with no blocking or slipping – even when a thicker dye is used, or if moisture is added. For feed manufactirers this unlocks a unique double benefit. You can increase capacity by a minimum of 15% (as more product is pushed through the die using less kilowatts per ton). Or, you can reduce energy consumption by 15% while maintaining capacity due to the smooth action of the single roller. In fact, you can even choose to fine-tune your process to achieve a combination of the two. One solution for all your pelleting needs.
How the MonoRoll transformed production at Raiffeisen
Performance & Applications
Overview
Key benefits
Discover the key benefits of the Progress MonoRoll:
- Exceptional stability through even load distribution on main and intermediate shafts.
- Two-stage belt transmission ensures smooth power delivery and reduced wear.
- Large die surface area and roller diameter provide consistent pellet formation.
- Variable die speed via frequency converter for process flexibility.
- Integrated pneumatic quick dump chute for efficient product discharge.
- Central greasing system simplifies maintenance and extends component life.
- High Efficiency Line delivers lower noise, improved hygiene, and up to 30% more output.
Available executions
- Drive system: two-stage transmission with V-belts and timing belts.
- Die setup: conical die fitting for secure and precise alignment.
- Greasing: fully integrated central lubrication system.
- Bearing system: heavy-duty, long-life main shaft and roller bearings.
- Speed control: variable die speed (frequency converter optional).
- Chute: pneumatic quick dump system for easy product changeover.
- Power range: model-specific configurations available to suit feed, pet food, aqua feed, and cereal applications.
Downloads
Technical Datasheet
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Reliable by design
Equipment
Progress Pellet Mill 350
- Three-roller press with manual adjustment
- Solid shaft on SKF bearings
- V-belt drive, 1,500 rpm motor
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Progress Pellet Mill 450
- Extremely stable, vibration-free operation
- Long lifetime of wear parts
- Minimal maintenance, easy cleaning
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Your questions answered
FAQ
It features a robust, vibration-free design with even load distribution and a two-stage transmission, ensuring consistent operation and long equipment life.
It provides up to 30% more capacity at the same energy level, reduces noise, and enhances hygiene and accessibility for maintenance.
It is designed for compound feed, pet food, aqua feed, and grain-based products requiring uniform, high-quality pellets.
Yes, variable die speed can be achieved using a frequency converter (optional).
The pellet mill features central greasing, wide service access, and long-life bearings that minimize downtime and operational costs.
Let's talk
Every successful project starts with a conversation.
No matter what your needs, we have all the equipment and process expertise to help you achieve it. Contact us today and let’s talk.
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