Batch Explorer MES
Gain tactical control with data-driven milling and powerful batch processing built for feed mills.
Gain full control of your feed mill
For years, our Batch Explorer MES software has helped customers of all shapes and sizes improve the speed and efficiency of their production at various stages (intake/outloading, pelleting and – of course – batching). Designed and continually improved using the insights of more than 250 feed mills worldwide, this single-source software is configured to meet the needs of your specific feed mill – making it extremely robust and easy to upgrade.
Production with less operators
Our intelligent software is designed to operate as much as possible without human intervention. Optimised settings for recipes and production orders are used for the next production. Intelligent algorithms contribute to consistent production quality.
Batch Explorer MES
Full control for quality and performance
Advanced intake RAW materials
Check in your raw materials and add information for Track & Trace, Moisture measurement, Truck information, GMO and much more.
Stockcontrol
Accurate stock level of raw materials outside and inside the feed mill. Detailled parameters like dosingspeed, inflight correction and time in bin.
Bin management
Manage the storage, dosing and production bins. Define dosing speed, inflight corrections and much more.
Micro components
Micro components can be dosed very accurately. Our system prevent dosing and filling of wrong components.
Accurate dosing
The new Micro Dosing Units is designed for extremely accurate and fast dosing. Controlled by Batch Explorer.
Formulation
Create formulations in Batch Explorer or download these from external formulation software.
Machine settings per recipe
Find the optimum machine setting per formulation and store these for new production orders. This makes the output quality independent per operator.
Outloading
The outloading is controlled by Batch Explorer and can be manual operated from a local panel. The right order in the right compartment according to the outloading ticket.
Contamination
Contamination control is crucial in feed mills. Batch Explorer lets you set rules and handles safeguards during production to ensure safe results now.
Local reporting
Batch Explorer provides a full set of dependable reports, covering batches, dosing precision, and detailed process insights for consistent production.
Track & trace
Raw material tracking is vital. Batch Explorer shows where each ingredient is used and which clients receive products, offering reports for any issue.
The power of batch processing
By collecting – and connecting – critical information at every stage of your feed mill production process, Batch Explore enables your team to make objective, data-driven decisions at a tactical level.
Intelligent planning
Plan production in a Gantt chart and see the result in the production sections. See contamination, screen and die changes and make decisions.
Secure intakes with barcodes
Produce the right product with the right input at the right time with our foolproof barcoding systems. Not only do these systems minimise the potential for error, they also provide invaluable track and trace functionality. Our barcode systems even include a preparation station for ultra-low volume and manual dosing.
Import/export interface
The paperless feed mill is now a reality for many of our customers. To achieve this, simply use our universal data interface (based on XML, DataBase or restAPI).
Reliable control for a stable production
Automation services
Batch Explorer MES
Gain tactical control with data-driven milling and powerful batch processing built for feed mills.
SCADA
Operate the plant with a modern interface offering clear control and diagnostics.
Cloud Dashboard
Strategic dashboards for assets, maintenance, OEE and energy management.
Production tools
Manage shopfloor details using operator panels, mobile devices and integrated scanner systems.
Ready to upgrade your automation?
Our automation specialists are ready to help you improve your entire process.
Whether you need upgrades, troubleshooting or a complete automation strategy, we’ll guide you with practical solutions that fit your operation. Get in touch and discover how we can strengthen your production.
